Flywheel Based Battery Charger Mechanical Project

Flywheel Based Battery Charger Mechanical Project

Setup of Flywheel Based battery Charger 
Setup of Flywheel Based battery Charger
  • This project, as name suggest is about fabrication of a battery charger that uses flywheelfor the purpose.
  • In its simple construction the project model uses a flywheel made up of steel, MDF, ironetc. basically the flywheel is made using two and more component for durability and costsaving. This flywheel is made to run by human power, which is transmitted to the sameusing paddle, sprocket, chain and free wheel mechanism.
  • The mechanical power fromthis flywheel is then transmitted to the electricity generator using transmission thatmultiplicities the speed of flywheel and then transmit it to the generator unit.
  • Themechanical power from the flywheel thus gets converted into electric power that is thereafter stored in a secondary battery using a charging circuit that has various functionalitiesassociated with it like wise overcharging protection, low discharge cut off, high voltagecut off, current back flow proofing etc.
  • The whole assembly is put together in a spaceframe made up of iron. As far aspossible the frame is made portableand easy to carry.
    The capacity of the project can bevaried from 1.5 volt battery chargingto 12 volt battery charging. The sizeof the project work varies as that ofcapacity.
  • This project has very potential toconsidering commercial point ofview. As load shedding is major on going issue in remote, rural as well as urban area.This device can perform well for agricultural as home use. In urban area this device canalso perform the work of exercising machine as well as can also be used for back toelectricity.
  • Thus the device can play multiple roles in everyday life.The project work can be made on full scale as well as scale down version, but in bothcases the project is fully functional or working in nature.

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Sachin Thorat

Sachin is a B-TECH graduate in Mechanical Engineering from a reputed Engineering college. Currently, he is working in the sheet metal industry as a designer. Additionally, he has interested in Product Design, Animation, and Project design. He also likes to write articles related to the mechanical engineering field and tries to motivate other mechanical engineering students by his innovative project ideas, design, models and videos.

15 thoughts on “Flywheel Based Battery Charger Mechanical Project

  1. Nice article.
    I have a question, can it possible to connect it to the stationary driving engines
    Thus by just increasing the engine capacity and by multiplying the power available to the generator we can charge large batteries

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